This was a blind circus act fitting this bracket in behind the rectifier then feeding the bolts through and getting them to catch in the threads. First set of spicy language to exit my mouth on this build. I was a tad worried of having this thing flex and vibrate as I hit bumps and such so I used fuel line I had and sliced it down the center and put a piece right under the body of the compress as you can see. This was the perfect size:
The hardware is now it (except for the manifold) so the easy part is now over. Onto the crappy part. Running hoses and wiring. Now, they tell you "run the wiring and hose for the compressor up in front of the swingarm by the battery box. That's all they give you. But they neglect to tell you this actually has to be done a certain way. You can't run it BY the battery box, you have to come from UNDERNEATH and terminate at the bottom right corner of the box. This took me probably 1.5 hours of pulling wires and yanking lines to do over before I figured out how to properly do it. They also give you corrugated loom to protect the wires and hose. Whoever invented this stuff needs to be fired. I hate wiring loom with a passion. Anyway, after it was all tidy'd up at the compressor side:
Here's where I finally landed with it. You can see there ginormous relay they included. This is one of the kits pitfalls but they didn't give enough "hot" wire on the compressor so it ends somewhere by the battery box which you can't get to to make the connection. So you have to make it down by the compressor then try and put that wire into the corrugated tubing, as much as you can get in there. I couldn't get it all in so it's probably floating on top of the tubing by the battery box. Ignore that fuse it's for my trickle charger:
Now that you fought that mess lets move onto something easy shall we? Let's install the $350 "extra" piece you have to buy if you want the PSI readout on the bar. It's nice, but Arnott doesn't allow you to "upgrade" your kit. Bend over and pay full price and you have your original switch leftover, which is a waste.
Per Arnott's instruction, they want you to mount it to the LOWER screw of your clutch perch. With the "upgraded" psi gauge, you do NOT use the spacer they include (that's for the switch that comes with the kit). You mount it right to the perch. Ok...so I removed my hardware. They include 2x M6 x45 button head screws, black and chrome...but they are meant for the ORIGINAL switch. Not the upgraded one. SO they are TOO LONG to use if you're mounting your upgraded switch. The OEM hardware is too short. Ok, I'll modify one of the screws to the right length (black original length, stainless is the modified one:
At this point I mounted it to the lower perch. Yay, right? Neh. The knuckleheads at Arnott didn't do their research. We know in stock form there's hardly any room between the bars and the tank at full lock. This gauge would contact the tank in this location. We all love dented tanks.
Ok, onto some more head scratching. Ok, maybe I can mount this thing to the upper perch location. It won't be able to mount flush because it's not designed to be there. But maybe I can use their spacer and the black screw that came with the kit. I went to install, and The spacer was the right length for this...but the included bolt was too SHORT. It caught maybe 3 threads of the perch. Now, this would be a problem for the switch that came with the kit too because it uses these included screws. So the hardware they provided would not work.
Ok, off to see if I could find a M6x1.00-50mm. No local hardware store has button head stainless in that size but I found a galvanized hex I could use until my stainless screws from amazon came in. Check it out...it actually works in this location and actually puts the readout in a move visible and easy to access with your hand location:
Ok, that's sorted out I suppose. Clears the tank at full lock no problem. I like it here. You can run the wiring per their instructions (along the handlebar wires, make a turn under the tank on the shifter side and down the frame. It'll come out right by the upper left cover grommet for now). Make sure to leave yourself enough slack you can go lock to lock with the bars and the wires won't stress up by the neck of the frame.
Ok, lets move onto the nightmare. I had to actually do this in 2 days I got so frustrated with the entire wiring of this kit. I will explain more in the review after. For now, you have a mess of wiring you have to figure out what to do with, figure out a place for this massive relay, and figure out the configuration of your manifold. They tell you just to mount the manifold under the battery strap. This is so you can just turn your air tubing that terminated at the battery corner up and plug it right into the elbow fitting:
This is NOT the final configuration the manifold looked like. I went back and forth with this because of the pressure transducer for the handlebar gauge. You can mount it "remotely" away from the manifold, but then you have to run the plug to where you remotely mount it. This brings all of the switch wiring further away from your relay and other wiring. They need to be in close proximity. So because of the "lack of wiring" space and location, despite what Arnott told me, I could not mount the transducer remote. I was lucky though. The Earth X battery I have is a bit longer than OEM. With the transducer plugged into the manifold port then the wires plugged in, it just BARELY clears the battery cover. I also thought I was clever with the mounting of the relay with velcro to the battery and I was able to nicely route and loop the wiring around. Looks like I'm home free!
Just kidding. Couldn't be that easy and clever. By the way it took me a LONG time to get the wiring figured out to this point. So when I went to put the cover on and wrap this project up, the damn relay interfered with the battery cover fully seating.
Lets go back to square 1.
You also have a fuse that they include, also in a bulky waterproof case, that needs to be mounted somewhere. I already had velcro on the side of the battery, so I'll put it here for now:
At this point, there was too much wire, too many connections. So out came my waterproof connector kit. I consolidate and was able to get away with one 4 plug connector and one single plug connecter, and re-use one of their single connectors, You can see above. They also had something like 4 separate grounds which angered me. I consolidated those all into one connection than ran a piece of 10 ga ground for those.
I was able to ground behind the head of the bolt for the lower cover bracket (green arrow) and you can see my ground wire (yellow box)...image on next post: